Wire sorter

The MECASPIN wire sorter automatically selects the wires and cables to be spun from the pre-wiring machine. Compatible with wire reels and box systems.

Mecaspin wire sorter: automated sorting excellence.

the wire sorter enables reliable, fast and error-free automatic selection of electrical wires from 24 different types. This machine is compatible with wire feeders and box systems. The threads are changed automatically when the production file is read. This guides the operator through the wire changes, eliminating the risk of errors during selection.

  • AUTOMATION 90% 90%
  • CADENCE 80% 80%
  • Modularity 80% 80%
Mecaspin wire sorter

Features & Technical Specifications

Mecaspin automatic wire sorter
Adaptability - Mecaspin

Automatic selection of one or more cables to be wired in the sheath.

sheath unloading

Propulsion of the selected cable in the sheath pre-wiring machine (MS04 – MS03 – MS02)

control console

Machine interface control

sheath wiring

Can be configured with wire feeders and electrical boxes

Thread sorter icon

Holds up to 24 types of wire

sheath wiring

Dimensions 70 x 70 x 168 cm

Compatibility with manufacturing software - MS04 semi-automatic sheath spinning

Equipment connectable to all pre-threaders

Robustness - MECAPSIN

Up to 2 connectable thread sorters per pre-threader, i.e. 48 threads!

Thread insertion tube in the thread sorter
Wire sorter in an electrical octopus wiring production workshop
Wire sorter in an electrical octopus wiring production workshop

Description of a cycle :

  1. The production file indicates a change of wires for the forthcoming sheath.
  2. The spinning bonnet on the spinning machine opens automatically and ejects the wires.
  3. The central unit of the spinning machine indicates the wires to be selected for the next sheath.
  4. The wire sorter recovers the electrical wires ejected by the spinning machine.
  5. The wire sorter ejects the wires selected for the sheath to be produced.
  6. The operator picks up the wires offered by the wire sorter and inserts them into the wiring system.

For subsequent cycles, the sorter switches to “wire passing” mode and does not intervene during the spinning times. As well as saving time when changing wires, the wire sorter offers real quality gains, ensuring that the operator always inserts the right wires into the sheath. Selection errors are therefore eliminated.

Description of a thread sorter operating cycle
Automatic wire sorter
Starting up the wire sorter
Zoom inside the automatic wire sorter

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