MS03 pre-wiring machine
- AUTOMATION 80%
- CADENCE 80%
- Modularity 60%
Features
Computerised sorting of different types of sheaths and wires by diameter, length and colour to optimise wire and sheath changeover times
Wiring in C. 16, 20, 25, 32, 40 up to 30 m long in a straight line !
PER wires and hydraulic wires can be cut to length automatically
Conduit can be cut to length automatically
Control panel: intuitive machine operation via operator interface .
Several levels of access (programmer, maintenance, user)
Native interfacing with Schembat and Desa electrical design software.
The machine software integrates Schembat and Desa drawing book reading for autonomous production launch on the MS03 machine.
Native interfacing with Schembat, Desa, M-elecDWG, Excel in “plug and play”
The software developed for the MS03 has been specially designed to interface with the various tools used by customers.
Firstly, it is capable of managing CAD software used for wiring, building and electrical octopus wiring studies, such as FTZ SCHEMBAT, DESA, SIFIAL and M-ElecDWG.
It can also interface with Excel-based solutions or be set up manually to facilitate production launches on the machine.
GUARANTEED PRODUCTIVITY GAINS, SIMPLE IMPLEMENTATION
Save time with a spinning speed of 3 metres per second !
Savings on raw materials with high cutting precision to avoid unnecessary scrap. Accuracy of 1 cm per 10 m.
Vibration-free machine, no need to fix to the floor.
Intuitive machine control via operator interface.
Key features
- 220VAC single-phase power supply + 7 bar compressed air.
- Spinning and coiling motorisation by 750 W geared motors with bevel gears and variable speed drive for each motor, allowing differential speeds for spinning to achieve continuous tension and better spinning.
- D155 * 85 shore polyurethane roller transmission.
- Motorised corrugator (bowl diameter 550 mm) controlled and synchronised by a 750 W geared motor with bevel gear and variable speed drive.
- Accuracy of plus or minus 80 mm for a spinning or coiling length of less than 40 m.
- Proprietary software and dedicated electronic board.
- User interface with 19″ touch screen and validation button.
- Movements ensured by ISO pneumatic cylinders and island distribution system.
- Positioning by precision linear guide with recirculating ball bearing.
- Wire cutter for 70 mm2 cross-section in aluminium or copper.
- Spinning and coiling motor speed 325 rpm, giving a maximum tangential linear speed of 2.5 m/s for spinning and coiling.
- Capacity for 16, 20, 25, 32 and 40 diameter sheaths, Capacity for 24 different types of wire
- Maximum cable length 40 m
Detailed description of functions
- Wires are held in place by vertical compression rollers.
- Sheath guidance concentric with the closing plane of the rollers thanks to 5 retractable wire entry nozzles.
- Automatic rethreading of threads when there is no change in thread type, diameter, number or colour.
- Automatic threading of yarns even when the type, diameter, number and colour of yarns change, thanks to the Sorter + Shuttle module.
- The same system is used to drive and hold the wire.
- Spinning motor speed 325t/min, i.e. a maximum tangential linear spinning speed of 2.5m/s.
- Maximum traction torque 23Nm.
- Manual pressure adjustment.
- Configurable excess wire lengths.
- Double measurement of wire length using idler and incremental encoder lOOp/t. (optional)
- Magazine with 24 threads for quick access without bypassing the coiling bowl.
- Cutting with concentric V-guided knives.
- Less than 15 minutes for a qualified operator to change knives
- Duration of cutting action less than 3 seconds.
- Knives dedicated solely to cutting wires.
- Maximum total cross-section: 70 mm² aluminium and copper.
- Cutting by knives with a concentric U-shaped guide without cutting the wire.
- Time taken by a qualified operator to change a pair of knives less than 5 min.
- Duration of cutting action less than 3 seconds.
- A pair of knives is dedicated to each sheath diameter.
- 5 permissible duct diameters: 16, 20, 25, 32 and 40.
- Cutting of 12, 16, 20 and 25 diameter PER-coated pipes.
- Coiling motor speed 325 rpm, giving a maximum tangential linear coiling speed of 2.5 m/s.
- Vertical compression rollers hold the sheath in place during spinning.
- Sheath guidance concentric with the closing plane of the rollers thanks to 5 retractable wire entry nozzles.
- Unloading in 550 mm outer rings not exceeding 40 m in length.
- Uncoated wire coils.
- Maximum traction torque 23 Nm.
- Adjustable and automatic pressure setting via proportional valve.
- PER mode: for cutting PER-coated pipes to length.
- Accuracy of plus or minus 100 mm for a spinning or coiling length of less than 40 m.
- The machine has encoders
- Incremental encoder resolution: l00 p/t
- The spinner has a calibration procedure programme.
- Excel-type history of data storage: name of operator, date and time, name of file, name of sheath, sections and colour of wires and sheaths and different lengths spun and coiled.
- The ergonomics of the machine make it easier for the operator to work.
- Footprint: W2000 * D1500* H1800
- Manufacture under the “special machine” directive
- APAVE Certification. On request
- Change in speed variation by the operator during the cycle.
- Modification of the clamping pressure to hold the PER wire and sheath by the operator.
- Adjustable settings via touch interface.
Complementary modules
Label module - ETI
Outputlabel printing
automatic per liner.
Automatic affixing / possibility of affixing several labels to the same liner.
Wire sorter module - TFI
Wire sorter to advance
selected wires selected
Automation of sheathing wires =
no operator action required
Shuttle module - NAV
Shuttle module that actively recovers the yarns advanced by the sorting device. Specially designed to place these wires precisely and securely inside the nozzle, optimising the spinning process.
Inkjet printing module
Inkjet printing module for cable with industrial printer , touch screen and automatic cleaning system.
OUR wire and sheath power packs
Mecaspin's wire and sheath dispensing packs optimise the organisation of your workshop, reducing handling times and increasing productivity.
Pack
Unwinding of conduits
The Mecaspin sheath feeder pack ensures continuous, effortless feeding, improving the fluidity of your operations and increasing your productivity.
Pack
Unwinding of Wire
Mecaspin's wire feeder pack ensures even, hassle-free distribution, optimising your output and making your day-to-day tasks easier.