Pre-threader
semi-automatic MS01
- AUTOMATION 60%
- CADENCE 80%
- Modularity 50%
Features
2 Control modules
The MS01 pre-spinning machine offers automatic control, where the operator enters the desired lengths via a dedicated interface, and manual control, where the operator can adjust the spinning speed and motor direction to achieve the desired spinning length.
Automation
Equipped with an efficient automation system, the MS01 ensures consistent, accurate production of pre-wiring ducts, facilitating manual cutting and guaranteeing maximum productivity while preserving the quality of the work.
Robustness
The MS01 offers a robust, impact-resistant and ergonomic interface, providing essential spinning while maintaining a high quality of use.
Adaptability
Quality
With an exceptional spinning accuracy of 99.9%, the ability to handle sheaths up to 20m long, a clean cut and significant spinning speed, the MS01 machine considerably increases production efficiency while enhancing the quality of the work.
Guaranteed productivity gains, simple installation
Productivity gains: Output between 30 and 140 sheaths/hour
Organisational gains: duct marking, series production, scheduling, Lean…
Material savings: €10,000 in savings observed in one year on the basis of 1,500 homes/year
Increased versatility: The machine can be up and running in 15 minutes
Improved safety: Ergonomic workstation, reduced muscular strain, APAVE certified
Gain in analysis: Production data available via machine software
Key features
- 220VAC single-phase power supply + 7 bar compressed air.
- Spinning and coiling motorisation by 750 W geared motors with bevel gears and variable speed drive for each motor, allowing differential speeds for spinning to achieve continuous tension and better spinning.
- Production rate 30 to 40 sheaths/hour.
- 99.9% length accuracy – 1 cm per 10 m
- Proprietary software and dedicated electronic board.
- User interface with 19″ screen and validation button.
- Frequency of use: 8h/24h – 16h/24h – 24h/24h
- Only wire or duct flow possible
- Movements ensured by ISO pneumatic cylinders and island distribution system.
- Positioning by precision linear guide with recirculating ball bearing.
- Wire cutter for 15 mm² cross-section in aluminium or copper.
- MS01 suitable for plastic sheaths and PER sheaths
- Maximum cable length 20 m
- Footprint: W1000 * D1250*H850
- Duration of a 70-second prefilming cycle
Detailed description of functions
- Wires are held in place by vertical compression rollers.
- Sheath guidance concentric with the closing plane of the rollers thanks to 5 retractable wire entry nozzles.
- Automatic rethreading of threads when there is no change in thread type, diameter, number or colour.
- Automatic threading of yarns even when the type, diameter, number and colour of yarns change, thanks to the Sorter + Shuttle module.
- The same system is used to drive and hold the wire.
- Spinning motor speed 390 rpm, i.e. a maximum tangential linear spinning speed of 3 m/s.
- Maximum traction torque 23 Nm.
- Manual pressure adjustment.
- Configurable excess wire lengths.
- Double measurement of wire length using idler and incremental encoder lOO p/t. (optional)
- Magazine with 24 threads for quick access without bypassing the coiling bowl.
- Cutting with concentric V-guided knives.
- Less than 15 minutes for a qualified operator to change knives
- Duration of cutting action less than 3 seconds.
- Knives dedicated solely to cutting wires.
- Maximum total cross-section: 15 mm² aluminium and copper.
- Cutting by knives with a concentric U-shaped guide without cutting the wire.
- Time taken by a qualified operator to change a pair of knives less than 5 min.
- Duration of cutting action less than 3 seconds.
- A pair of knives is dedicated to each sheath diameter.
- 5 permissible duct diameters: 16, 20, 25, 32 and 40.
- Cutting of 12, 16, 20 and 25 diameter PER-coated pipes.
- Coiling motor speed 390 rpm, giving a maximum tangential linear coiling speed of 3 m/s.
- Vertical compression rollers hold the sheath in place during spinning.
- Sheath guidance concentric with the closing plane of the rollers thanks to 5 retractable wire entry nozzles.
- Unloading in 550 mm outer rings not exceeding 40 m in length.
- Uncoated wire coils.
- Maximum traction torque 23 Nm.
- Adjustable and automatic pressure setting via proportional valve.
- PER mode: for cutting PER-coated pipes to length.
- Accuracy of plus or minus 100 mm for a spinning or coiling length of less than 40 m.
- The machine has encoders
- Incremental encoder resolution: l00 p/t
- The spinner has a calibration procedure programme.
- Excel-type history of data storage: name of operator, date and time, name of file, name of sheath, sections and colour of wires and sheaths and different lengths spun and coiled.
- The ergonomics of the machine make it easier for the operator to work.
- Footprint: W2500 * D1500* H1800.
- Manufacture under the “special machine” directive
- Change in speed variation by the operator during the cycle.
- Modification of the clamping pressure to hold the PER wire and sheath by the operator.
- Adjustable settings via touch interface.
Complementary modules
Label module - ETI
Output label printing
automatic by duct.
Automatic application / several labels can be affixed to the same liner.
Wire sorter module - TFI
Yarn sorter for advancing yarns
selected wires
Automation of sheathing wires =
no operator action
Shuttle module - NAV
Shuttle module that actively recovers the yarns advanced by the sorting device. Specially designed to place these wires precisely and securely inside the nozzle, optimising the spinning process.
OUR wire and sheath power packs
Mecaspin's wire and sheath dispensing packs optimise the organisation of your workshop, reducing handling times and increasing productivity.
Pack
Unwinding of conduits
The Mecaspin sheath feeder pack ensures continuous, effortless feeding, improving the fluidity of your operations and increasing your productivity.
Pack
Unwinding of Wire
Mecaspin's wire feeder pack ensures even, hassle-free distribution, optimising your output and making your day-to-day tasks easier.